Processing of Explosives Waste
With making ultra-dispersed diamonds and carbon nano-particles
 
Ultra-Dispersed Diamonds (UDD)
Contents of diamond phase - not less than 97% weight
Square surface - 300±30 m2/gr.
Size of - primary micro-crystals - 4…6 nm
particles - primary solid aggregates - 20…30 nm
 
Electro-Chemical metal-diamond covering
Cr - 2…10 time improving of cutting tool operation period  and decreasing of cutting force
Ni - 20 time improving of machine part wear-resistance in  comparison with a pure Ni covering
Ag - 1.5…2 time improving of wear-resistance in  comparison with pure Ag, increase of corrosion  resistance
Au - 2…3 time increase of micro-hardness without changes in electro-physical and decorative properties of Au

Anti-friction lubrication compositions
- decrease of a moment of friction by 20…40%
- decrease of wearing by 30…40%
- 1.5…7 time increase of maximal loads on a unit by

Polymer-diamond composite materials

- UDD effect on a polymer matrix leads to increase of wear resistance, anti-friction, preservative, physical and mechanical properties of the basic polymer
- high-effective diffusion composite membranes

Finishing compositions
- finishing high-precision clean polishing to surface roughness Rz=2…10 nm without surface dislocations and loads; allows to obtain thickness of articles to 10…20 mcm


Compacts (cakes)
- metal-cutting, boring and abrasive tools
- low-defect diamond films
 
UDD Production Unit
 
Capacity - 1 t of explosive  30…60 kg of UDD
Required useful space - 1400…2100 sq.m
Total space - 1 sq.km (if combining stages 1 and 2)
Initial material - trotyl-heksagen 50/50
Product – UDD, carbon tubes and fullerens with the size of 2 … 5 nanometers
Total cost - 1 200 000…2 300 000 USD
(depends on capacity)
 
Stage 1 - Obtaining TNT blocks
Moulding or pressing of initial material - 1000…1500 $/т
Total space - 1 sq.km (without combining with stage 2)
Useful space - 200…300 sq.m (1 floor)
 
Stage 2 - Obtaining diamond brand - explosion
Total space (TNT storage included) - 1 sq.km (without combining with stage 1)
Useful space - 200…300 sq.m
 
Stage 3 - Chemical cleaning of UDD
Space - 1000…1500 sq.m (2 floors)