DIVERSIFIED APPLICATION OF TECHNOLOGIES
 
On the basis of 50 years experience in the field of development of vibration technologies for processing various materials the main list of these technologies (List of Technologies) is prepared.
A number of developments are of advanced character: the vibratory-impulse grinder (crusher + mill), concentrators, activators, modifier of raw rubber, combined glass fertilizer, generator of electromagnetic oscillations, electrostatic separation and device for asepsis of rooms and treatment for bronchial asthma.
 
The most important development is the vibratory-impulse cone crusher-mill as it can be used practically in all industries where processing of materials is required. Universal use of such machines will allow to decrease the world energy consumption by 10 % because 20 % of all made electric power are now consumed for processes of the crushing and grinding.
 
Technologies include processes of the crushing, grinding, activation, classification, separation, mixing, feeding and transportation.
Application: processing of materials of any strength and hardness (raw material and waste): building materials, ceramics, refractories, ores, abrasives, ferroalloys, hard-alloys, metal chips, wood, moulding sand, wastes of paper, rubber, plastics, electronics, cable, ferroconcrete, agriculture.
Main advantages: in comparison with traditional technologies the following can be achieved:
– economy of electric power from 30 % up to 1000 %;
– reduction of floor spaces from 40 % up to 500 %;
– reduction of consumption of grinding bodies from 10 up to 50 times;
– reduction of personnel from 30 % up to 60 %;
– increase of product output ready by size from 15 % up to 30 %;
– improvement of product quality by strength and form of grain from 20 % up to 55 %;
– simplification of automation of process from 50 % up to 80 %.
Novelty: technologies and equipment exceed a world level and in the majority are protected by patents.

EFFICIENCY OF USE

 
Replacement of traditional crushers and ball mills by vibratory-impulse cone crusher-mills, which provides forced self-grinding of clinker inside its layer.
Efficiency:
– decrease of power consumption in 10 times;
– reduction of consumption of grinding bodies in 50 times;
– reduction of personnel in 2 times;
– reduction of floor spaces in 3 times;
– reduction of capital expenditures in 3 times;
– improvement of cement quality by 15 % due to increase of surface of its particles at increase of output of cement ready by size by 5 % owing to reduction of overgrinding particles more finely 5 microns, which are inclined to conglomeration.
 
Processing of ferroconcrete wastes
Initial material: pieces of concrete slabs, columns, cross ties and road curb.
Efficiency:
– decrease of power consumption by 50 %;
– the opportunity to return to use of stone filler cleared from cement;
– the opportunity to produce recycled cement from the fallen asleep stored cement;
– reduction of floor spaces by 40 %.
 
(granite, gabbro-diabase, basalt, minerals of ore deposits capping)
– decrease of power consumption by 30 %;
– increase of output of ready size 5-25 mm stone by 10 % due to decrease of screening more finely 5 mm;
– increase of output of cubiform stone up to 90 %;
– no dosing feeders;
– start-up and stop of crushers under load.
 
Aseptic building materials
Manufacture of ecologically pure decoration building materials, ex.: water emulsion paint, building mixes and wall-papers. For that into filler or glutinous basis an ecologically pure powder can be added, raising the price of material no more than by 2 %. Such building materials exclude respiratory infections and provide treatment for bronchial asthma at regular stay in such room.
 
Dry grinding of building materials
Consuming 0.2 kW the generator of electromagnetic oscillations connected to grinding equipment reduces power consumption by 15-25 % and wear of grinding bodies by 30 % without any antistatic liquids. Connection of such generator to cement kiln reduces fuel consumption by 12-15 %.
 
Ceramics manufacture
(building tile, electric and electronic ceramics, porcelain)
Efficiency:
– decrease of expenses of the crushing-grinding cycle in 30 times;
– reduction of floor spaces in 10 times;
– reduction of capital expenditures in 7 times;
– increase of products durability by 20 %;
– decrease of water absorption by 30 %.
 
 
Simultaneous replacement of traditional crushers of fine crushing, rod and ball mills of 1-st stage of the crushing by vibratory-impulse crusher-mills.
Efficiency
– decrease of power consumption in 7 times;
– reduction of consumption of grinding bodies in 30 times;
– increase of extraction of useful components by 10-15 % due to selectivity of opening of aggregates and reductions of overgrinding by class more finely 20 microns;
– reduction of capital expenditures in 5 times;
– the opportunity of creation of mobile ore-dressing plant with productivity from 2 up to 50 tons per hour.
 
Extraction of fine impregnated gold or other precious metals (up to 15 microns) from ores and their tails by means of the centrifugal vibratory concentrator
– increase of extraction from 60-70 % up to 85-95 %, including gold particles of flat or rounded form that can’t be achieved using other machines.
 
 
(White, black, green, normal, chrome-titanic, zirconium)
Efficiency
– decrease of power consumption in the crushing-grinding cycle in 10 times;
– reduction of floor spaces in 3 times;
– reduction of consumption of grinding bodies in 10 times;
– grain production of required form: from splintered up to rounded;
– reduction of overgrinding by size 40 microns by 20 %;
– increase of resistance of abrasive disks by 40 %;
– increase of resistance of abrasive cloth by 30 %.
 
Efficiency
– the crushing up to particles more finely 15 mm;
– grinding metal chips to powder, suitable for using in powder metallurgy;
– grinding spherical powder particles, sprayed from liquid melts, up to particles of splintered form (more finely 40 microns), that allows to exclude expensive extrusion process, replacing it with simple pressing;
– cleaning metal powders by electrostatic separation for manufacture of airplane engines and for other responsible parts.
 
Processing of waste hard-alloy cutting tool based on carbides of tungsten, tantalum or titan
Efficiency:
– decrease of power consumption in 7 times;
– replacement of thermochemical process by mechanical one, that allows to provide environmental purity of process and to decrease capital expenditures and operating costs in 4 times.
Market price of waste in the USA in 2008 is $24 per 1 kg, while price of welding filler-powder is $34 per 1 kg.
 
Processing of diamond bort (technical diamonds) and synthetic diamonds
– increase of grain output of high market requirement by 30 %.
 
 
Production or regeneration of refractories (magnesite, chamotte, corundum) (Appendix 9)
Efficiency:
– replacement of traditional crushers and ball mills by vibratory-impulse crusher-mills reduces capital expenditures in 5 times;
– decrease of power consumption in 7 times;
– reduction of consumption of grinding bodies in 30 times;
– increase of resistance by 30 % owing to grinding of crystal blocks along structure defects (stress concentrators);
– regeneration of waste refractories with removal of thermal cracks.
 
Efficiency:
– replacement of crushers for the crushing, grinding and thermochemical treatment of sand by vibratory-impulse crusher-mills providing simultaneous vibratory attrition of binder from surface of sand quartz grains;
– reduction of capital expenditures in 2 times;
– decrease of power consumption in 4 times.
 
Efficiency:
– the driving mechanism of vibratory-impulse crusher-mills is not afraid of non-crushable bodies;
– reduction of all expenses in 2 times;
– extraction of large nonferrous metal globules, flattened in crusher, by screen, the fine fractions – by electrostatic separator; ferrous metals extract by magnetic separator;
– production of alkaline cement or 30 % additives to portland cement after grinding of mineral components of slag up to 71 microns;
– processing of waste cast iron to powder for composites of powder metallurgy;
– processing of dross to powder for manufacturing thermite mixes.
 
Processing of ferroalloys
Efficiency:
– the crushing of alloying ferroalloys without overgrinding for adding to moulding;
– the crushing of ferroalloys for manufacture of welding electrodes at replacement of crushers and ball mills by vibratory-impulse crusher-mills;
– reduction of all expenses in 3 times;
– reduction of losses of alloying components with overgrinding.
 
Efficiency:
– reduction of all expenses in 2 times;
– increase of extraction of precious and nonferrous metals up to 98 %;
– at processing of baby-batteries the process of their chemical dissolution is replaced with vibratory flattening of them in the water medium. Process of metals extraction from liquids by precipitators is kept.
 
Efficiency:
– the crushing and grinding of old tyres with production of rubber crumb and powder with separation of metal and textile cord;
– production of raw rubber from crumb by means of the modifier working as a chemical knife, dividing rubber molecular blocks along intermolecular sulphide links (the cost price of 1 ton of raw rubber is $300, while market price is $1000).
 
Efficiency:
– reduction of expenses at processing of chipwood to paper pulp in 30 times by replacement of disk mills (defibrators) by vibratory-impulse mills;
– reduction of expenses for thermochemical processing of chipwood (reagents are required in 2 times less at exception of heat treatment);
– increase of rupture length of paper in 1.5 times owing to preservation of integrity of wood fibres;
– dissolution of waste paper becomes simpler in some times at acceleration of process;
– there is an opportunity to produce paper pulp from waste soft money and «Tetra-Pack» packages.
 
Energy
 
Processing of coal
Efficiency:
– production of water-coal fuel without ball mills; instead of them the vibratory-impulse mills are used;
– decrease of power consumption in 15 times;
– reduction of consumption of grinding bodies in 30 times;
– reduction of floor spaces in 3 times.
 
Oil refining
– decrease of power consumption by 15-20 % due to connection of generators of electromagnetic oscillations with consuming 0.2 kW.
 
Biofuel
– processing of wood and agricultural waste by method of their grinding until cells open fully and their polysaccharide capsules destruct up to separate monosaccharides which are easily processed by yeast with ethanol producing. The ethanol output increases by 30 % in comparison with known technologies.
 
combined glass fertilizer with prolonged active period 3 years. No output into underground water. It increases productivity by more than 30 %, and decreases vegetation term by 10 days;
– processing agricultural waste and wood to high-quality forages.
 
Food industry
– increase of assimilability of products by 25 % due to full opening of cells by method of vibratory-impulse grinding.
 
– providing separate processing of components of waste to producing market products and profit earning.